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Industrial High Tolerance
Floors
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Our Company is one of the leading companies
that is well established for design & execution of High Quality Industrial
Floors to any required tolerance. This is achieved by using high quality, high
controlled reinforced concrete slabs. In addition to High Tolerance Concrete
Floor slabs, we are also well established in polymer floor execution especially
epoxy floors (painting, self- leveling or epoxy mortars) to a very high degree
of accuracy & quality.
Advantages of Egybrit High Tolerance Floor
1. High Tolerance Floors to any specified accuracy
The floor surface is the part of the structure subject to the greater use &
abuse. A properly selected floor surface will ensure a safe uninterrupted use
off the floor, Keep maintenance costs at a minimum and protect the total floor
investment. Floor surface is required to be flat and level with permissible
degree of departure from ideal.
The flatness is normally described in one of the following ways:
A) Tolerance: (As in the British Standard Code of
Practice) Where flatness is described as a tolerance it is usually expressed
i.e. ± 3mm in 3 meters.
B) Local Tolerance: Specific distance allowed under
a straightedge of restricted length. It can be expressed as variation in the
level of 3.0mm in 1500mm and is usually applied in any direction of the floor
surface.The gap is not to exceed 3.0mm at any point within the specified
length.
C) Rate of Change or Slope: Flatness is generally
expressed in the form of a rate of change.
- An accepted rate of change in floors for production area is generally
1:300mm.
- An accepted rate of change on a narrow aisle - storing system is generally
1:500mm.
2. Patent INGRAN Adjustable Shuttering System.
It is a unique patented system of shuttering most essential in producing
Concrete floors with a level tolerance compatible with that required for
production areas and for narrow aisle storage systems.
The INGRAN shutter is of all-steel construction machined to the
highestEngineering tolerances, and designed to be adjustable to meet the most
accurate of levels.The shutter can be leveled to within 1mm, even after casting
of concrete, Which can not be achieved in any other type of forms providing a
flatness That can rarely be achieved without using Our Unique Adjustable
Element.Our forms are adapted to cast slabs 20cm or more. Other forms could be
used with the same technique to cast slabs from less than 15cm.
3. Smooth, hard wearing, non-dusting surface:
Our special and unique technique of casting, screeding and finishing of
concrete surface ensures a very good surface compaction in addition to its
smoothness (marble tough).
This is achieved by power-floating, power-troweling and hand troweling Using
different blades and different hand trowels proportionate to concrete hardness.
This will reflect on gaining the hard resistance for wear,consequently
non-dusting surface easily cleaned and maintained.
4. Monolithic Construction:
The above mentioned shutters have been designed so that structural slabs can be
carried out as a single-coarse monolithic floor and yet to be finished to the
highest degree of accuracy. Slabs are laid in "Long Strip" method
allowing large areas of floor slab to be speedily completed and bringing number
and dimensions of the joints in whole slab to a minimum.This procedure will
assure positions of floor maintenance which are normally joints positions.
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